FF5300 Flange Facing Machine

High-Performance Machining in a Compact Design

The rugged and versatile FF5300 Flange Facing Machine delivers high-torque performance for fast facing of pipe and valve flanges, efficiently and economically restoring sealing surfaces and bearing surfaces.

Exceptional Machining Precision

• Heavy-duty tool slide delivers stable performance and reliable results, ensuring high-quality cuts across the machine's full working range.

• 2.4 HP pneumatic motor provides greater power and higher speeds, significantly increasing metal removal rates for faster job completion.

• Manufactured in an ISO 9001:2015 certified facility.

Versatility

• Interchangeable tool slides allow for easy adaptation to confined spaces or special conditions without purchasing a new machine.

• Broad machining range of 5.7–40 inches (144.8–1016 mm) offers greater flexibility—one machine can handle applications that would typically require two separate units.

• Adjustable axial and radial feed rates allow operators to easily control cutting tool feed for consistent, reliable performance.

• The 360° rotating tool head and inserts enable multi-angle machining and positioning, accommodating various cutting operations including beveling, O-ring grooves, ring-type joints (RTJ), lens rings, and other angled surfaces.

• Cutting tools are available on request, eliminating the need for outsourcing. The tool holder accepts square shank tools up to 0.5 inches (12.7 mm), suitable for HSS or carbide inserts.

• Adjustable clamping system and quick-connect chuck jaws enable fast and easy setup.

• Both the tool slide and counterweight arm are adjustable for optimal swing clearance and machining range; the counterweight is easily adjusted for near-perfect rotational balance.

• Detailed operation manual includes easy-to-follow tips and step-by-step setup guides for flange facing.

Safety

• Automatic feed system eliminates operator hand contact with moving parts, ensuring safe operation.

• Low-pressure safety interlock prevents accidental restart after air supply interruption.

• Emergency stop button allows for rapid shutdown and controlled restart.

• Modular components are lightweight, easy to handle, and transportable, reducing the risk of worker fatigue—a leading cause of workplace accidents. The FF5300 is 45% lighter than comparable models on the market.

Machine Components

Rotating Tool Head, Axial/Radial Feed Speed Controls, Pneumatic Drive Motor, ID Mount Leg Sections, ID Chuck Mounting, Counterweight Assembly, Quick-Connect Chuck Jaws, Axial/Radial Feed Selector.

Adjustable Leveling Foot Kit quickly levels the main machine without affecting its center position. The leveling feet feature built-in adjustment screws to raise or lower each leg for rapid setup and leveling; they use a quick-connect design for easy replacement of the standard FF5300 chuck jaws.

Industries Served

• Oil, Gas, and Chemical Processing

• Heavy Equipment

• Power Generation

• Shipbuilding & Repair

Typical Applications

• Piping System Flanges

• Valve Flanges and Bonnet Flanges

• Vessel Flanges

• Weld Preparation Bevels

• Flange Seal Grooves (O-ring and RTJ)

• Bearing Housings

• Counterbores and Slewing Rings

Operating Dimensions (with 32-inch Tool Slide)

Cutting Range: 5.7–32 inches (144.8–812.8 mm)

• Maximum Machining Diameter: 32 inches (813 mm)

• Maximum Swing Diameter: 31.4 inches (798 mm)

• Minimum Swing Diameter: 22.75 inches (578 mm)

• Maximum Chuck Diameter: 35.8 inches (909 mm)

• Minimum Chuck & Machining Diameter: 5.7 inches (145 mm)

• Maximum Axial Retraction: 3.23 inches (82 mm)

• Axial Tool Travel: 4 inches (100 mm)

• Minimum Bore Depth: 2.6 inches (66 mm)

• Maximum Tool Clearance (Fully Retracted): 2 inches (51 mm)

Operating Dimensions (with 40-inch Tool Slide)

Cutting Range: 5.7–40 inches (144.8–1016 mm)

• Maximum Machining Diameter: 40 inches (1016 mm)

• Maximum Swing Diameter: 38.2 inches (970 mm)

• Minimum Swing Diameter: 26.25 inches (667 mm)

• Maximum Chuck Diameter: 35.8 inches (909 mm)

• Minimum Chuck & Machining Diameter: 5.7 inches (145 mm)

• Maximum Axial Retraction: 3.23 inches (82 mm)

• Axial Tool Travel: 4 inches (100 mm)

• Minimum Bore Depth: 2.6 inches (66 mm)

• Maximum Tool Clearance (Fully Retracted): 2 inches (51 mm)